Plastic Granules Making Machine with Die Face Cutter - Ahmedabad

Suitability & Applications

Our Die Face Cutter Machine is ideally suited for processing virgin materials, next-to-virgin materials, and plant waste materials. It excels in handling various polymers including HDPE, LDPE, LLDPE, BOPP FILM, and PP natural, making it perfect for quality-conscious plastic recycling operations.

How Die Face Cutter Technology Works

The process begins with plastic flakes being fed into the extruder hopper. A hopper magnet prevents metallic contamination as material gravity-feeds onto the rotating screw. The barrel features an air vent for degassing and AC frequency drives for precise motor RPM control.

As material moves forward along the rotating screw, it melts in the heated barrel zones. The molten plastic reaches the hydraulic screen changer for filtration and then proceeds to the die face cutting unit. Here, sharp blades rotating at high RPM cut the molten plastic into uniform round-shaped pellets in the presence of constant water circulation.

Finished pellets travel to the dewatering unit where they are completely dried before being conveyed to storage silos using hot air blowers, ensuring moisture-free output.

Technical Specifications

• High-quality EN41-B mild steel screw & barrel with nitride and honing finish
• Optional tungsten carbide coating for extended durability in high-production applications
• Barrel air vent for effective material degassing during processing
• Material-specific screw designs for optimal processing efficiency
• Multiple heating zones with precise digital temperature control
• Digital pyrocontrol panel for rapid heating and energy efficiency
• Movable AC motor attachment for maintenance convenience
• Robust MS channel frame construction with CRC sheet covering
• High-efficiency hopper magnet for ferrous material detection and prevention
• AC motor with frequency drives and heavy-duty helical gearbox from reputed brands
• Hydraulic screen changer with integrated power pack for molten plastic filtration
• SS 304 fabricated die face cutter unit with carbide blades
• Integrated water supply system for smooth cutting operation
• SS 304 dewatering unit for complete moisture removal from finished pellets
• Water pump system with AC motor for consistent water circulation

Advanced Die Face Cutting Technology

Our die face cutter represents the pinnacle of pelletizing technology. The system features carbide blades mounted on a rotating shaft that operates at the outer edge of the screen changer's backer plate. This configuration ensures precise cutting of molten plastic into uniform pellets while maintaining consistent water circulation for optimal results.

The entire cutting process occurs in a water-cooled environment, resulting in perfectly shaped, moisture-free pellets ready for packaging or further processing.