Mother Baby Plastic Recycling Machine Manufacturers in Ahmedabad, Gujarat
100-500 kg/hr
Production Capacity
Double Stage
Two Extruder System
ISO 9001:2015
Quality Certified
Moisture Free
Complete Moisture Removal
Advantages of Double Stage Mother Baby System
Double Filtration
Two-stage filtration for superior quality output
Moisture Removal
Complete moisture elimination from plastic lumps
Premium Quality
Superior quality granules with consistent size
Mother Baby Plastic Recycling Machine - Superior Double Stage Technology
Mahek Roto Mech introduces the advanced Mother Baby Plastic Recycling Machine, featuring a sophisticated double-stage extrusion process that delivers unparalleled quality in plastic granule production. This innovative system combines two extruders working in tandem to ensure superior output quality with complete moisture removal and double filtration.
Two-Stage Processing Technology
Stage 1: Mother Extruder
- Primary extrusion and melting process
- Initial filtration through hydraulic screen changer
- Moisture removal through unique die design
- Conversion into plastic lumps
Stage 2: Baby Extruder
- Secondary extrusion for refined processing
- Final filtration through second screen changer
- Conversion into uniform plastic strands
- Pelletizing into finished granules
How Mother Baby System Works
The process begins with plastic flakes entering the mother extruder hopper. A hopper magnet prevents metallic contamination as material feeds onto the rotating screw. The material melts in the heated barrel and undergoes primary filtration through a hydraulic screen changer.
The unique die design converts molten plastic into lumps, effectively removing all possible moisture. These lumps then feed directly into the baby extruder for secondary processing, where they undergo final filtration and conversion into uniform strands before pelletizing into premium quality granules.
Technical Specifications
| Parameter | Specification |
|---|---|
| Production Capacity | 100 kg/hr to 500 kg/hr |
| Screw Size Range | 90 mm to 130 mm |
| Screw & Barrel Material | EN41-B mild steel, nitride and honing finished |
| Number of Extruders | Two (Mother + Baby) |
| Filtration Stages | Double filtration with hydraulic screen changers |
| Material Compatibility | LLDPE, HDPE, LDPE, PP, HM, ABS, HIPS |
| Drive System | AC motors with heavy duty helical gearboxes |
Salient Features Premium Quality
- Dual extruder system (Mother + Baby) for superior processing
- EN41-B mild steel screws & barrels with nitride finishing
- Optional tungsten carbide coating for extended durability
- Material-specific screw designs for optimal performance
- Multiple heating zones with precise temperature control
- Digital pyrocontrol panel for energy-efficient operation
- Dual hydraulic screen changers for double filtration
- Unique die design for complete moisture removal
- High-efficiency hopper magnets for contamination prevention
- AC motors with heavy-duty helical gearboxes from reputed brands
- Robust MS channel frame construction with CRC sheet covering
- Stainless steel cooling tank with guide rollers
- Pelletizing unit with carbide tip blades for uniform granules
Optional Features Customizable
- Tungsten carbide coated screw & barrel for high RPM operation
- AC drives from reputed brands for precise speed control
- Pressure transducer with buzzer system for screen change alerts
- Accumulator power pack for faster hydraulic operation
- Automatic hopper loader for labor-free material feeding
- Air knife system for moisture-free pellet output
- Forced feeder for low-density material processing
- Barrel vent for engineering grade materials
- PLC based HMI control panel with touch screen interface
- Vibro shifter for automatic rejection separation
Premium Quality Output
Our Mother Baby Recycling Machine produces superior quality granules with:
- Uniform size and shape consistency
- Complete moisture elimination
- Double filtration for purity
- Premium appearance and quality
Machine Layout & Design
Why Choose Mother Baby System Over Single Extruder?
Mother Baby System Advantages
- Superior quality output with double filtration
- Complete moisture removal capability
- Higher production efficiency
- Better material homogenization
- Premium grade granules production
Ideal Applications
- Virgin material processing
- Quality-conscious recycling operations
- Engineering grade plastics
- Premium product manufacturing
- Export-quality granule production
Ready for Premium Quality Plastic Recycling?
Upgrade to our Mother Baby Recycling Machine for superior granule quality and production efficiency